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APE Machine
Shop
APE operates one of the
most advanced manufacturing facilities devoted exclusively to
racing components for Japanese motorcycles.
In the beginning, APE manufactured
aerospace parts as their main product line and motorcycle parts
were a sideline. The racing products were manufactured to the
same precise quality demands as the aerospace parts. This quality
soon led to the use of APE products by the top racers world wide.
Seven years ago, APE dropped the aerospace product line to devote
all of it's focus on the demand for it's racing products.
Many of the aspects of
the aerospace business is now incorporated in the racing parts
line. This includes the use of state of the art computerized
CNC ( computer numerical control ) machinery.
computer controlled machines,
APE is able to produce products with extreme accuracy that racers
can depend on. Perfect fit, perfect function. Product cost can
also be kept down because of the machines accurate production.
APE programmers use a sophisticated
CAD/CAM (Computer Aided Design / Computer Aided Manufacturing
) system to design products and program the machines to produce
them. With this capability, sophisticated parts can me manufactured
with no variances.
The new Haas VF-OE
CNC machining center features all of the latest features available
in a CNC. The 20 hp machine with an oil mist lubricated spindle
allows for very high machining speeds. The new machine joins
with the company of other CNC machines that are backed up by
a state of the art CAD CAM computer system.
Jay Eshbach, APE president
states that the company is continually exploring ways to increase
production which allows prices to remain unchanged. "I am
often asked how we can still sell adjustable cam sprockets and
starter plates for the same price we did four years ago? The
answer is that we make many more per hour than we did four years
ago. This way we can build the necessary increases in net revenue,
build higher quality products, without having to charge more
for them".
The New Haas is the latest
step in this manufacturing philosophy at APE.
Our machine shop has always
featured high tech machinery, including the CNC Turning Acromax
chucker. This machine is used primarily to make our titanium
valve spring retainers. No other company in the motorcycle industry
manufactures, in house, a larger selection of titanium retainers
than APE. Besides retainers, the chucker is also used to make
valve seats, cam sprockets, manual cam chain tensioners, clutch
hub nuts, wrist pins, and other products
CAD/CAM. The heart of the
computer machining operations. After the computer designs a part,
it writes the special "CNC code" program, necessary
for the machine instructions. All of the CNC machines are hard
wired to the CAD/CAM system and programs are sent directly to
each machine so they can make parts. This system actually allows
the APE engineering staff to completely machine a part on the
computer before ever sending the program out to the machine.
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